I'm having a basic connect issue with 2 of my three DigiX's. The first unit I purchased works fine with a external power supply and running in station + ap mode. Worked so well that I bought two more. These other two are another story, constant problems associating with my AP. I also have issues when connecting to the DigiX when it is the AP, sometimes a DCHP address, others none, config screens die, etc. All are powered the same way, all with the same settings. The solder job of the module to the two failing boards is significantly worse than the working one. Were the WiFi modules put on after the initial re-flow? I did a factory restore to no avail. I also have a blink sketch running to be consistent across all three boards. All modules have same version firmware (at least they report that). I should add, I am not using DigiX libs, only Serial1 IO in TCP mode (on working unit).
Update:
I finally downloaded the WiFi manual and tried using AT commands to set parameters and had some success. Using "AT+WSKEY\r" I could see that the web interface was not accepting my key. If I sent "AT+WSKEY=WPA2PSK,AES,MyKey\r" it would take, but the web interface would not take MyKey There is some delay (10's of seconds) until the initial connect is made. There also seems to be interaction with the AP side when in AP+STA mode.
Update2:
One thing I noted in reading the USR documentation. When set in AP+STA mode, if the STA is not connected the module will periodically scan for an AP for the STA to connect to. This can interfere with reliable data transfer through the AP side of the module.